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Fertilizer

HomeIndustriesFertilizer
FERTILIZER

Energy solutions for the fertilizer industry.

Fertilizer plants turn air, gas and mined ore into plant nutrients, and every route runs through a high-temperature step. We supply the boilers and heat exchangers that recover that heat, on the sulphur route and the nitrogen route alike.

Introduction

Nitrogen fertilizers start with ammonia, made by reforming natural gas, and go on through nitric acid to ammonium nitrate, or through carbon dioxide to urea. Phosphate fertilizers start with sulphuric acid, made by burning sulphur, which digests phosphate rock into phosphoric acid and then into single and triple superphosphate, MAP and DAP. Potash and sulphur-based fertilizers come from mined ores. Each route has a heat recovery boiler at its hottest point: the sulphur furnace, the ammonia converter, the reformer, the nitric acid converter. The fertilizer industry is where our boilers earned their record.

What we bring

  • For the sulphur route: waste heat boilers, gas-gas heat exchangers, preheaters, economisers and superheaters for sulphuric acid plants, and the same for wet gas sulphuric acid units
  • For the nitrogen route: converter boilers, superheaters, economisers and start-up heaters for weak nitric acid, and reformer gas boilers for methanol and ammonia
  • Captive power plants on EPC where the complex wants its own electricity

Applications

Applications

  • Sulphuric Acid Plant
  • Weak Nitric Acid (WNA) Plant
  • Methanol
  • Ammonia

Products

  • Waste Heat Recovery Boiler
  • Gas to Gas Heat Exchanger
  • Steam Air Preheater
  • Process Gas Cooler
  • HRSG

Services

  • FEED Engineering
  • System Engineering
  • Process Feasibility
  • Design & Manufacturing
  • Supply and E&C
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Sulphuric Acid (SAP)

Waste heat boilers and heat exchangers for sulphur-burning acid plants; 250+ installations, plants to 5,000 TPD.
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Weak Nitric Acid (WNA)

Converter boilers, superheaters, start-up heaters and economisers holding the oxidation temperature profile.
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Methanol

Reformer gas boilers cooling synthesis gas, single or twin fire-tube.
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WSA

Boilers and process gas coolers for wet gas sulphuric acid plants recovering most of the feed energy.

Let's Convert Your Vision Into Reality

We support our clients throughout the entire project cycle – from identifying needs to commissioning, employing all our professional expertise in the most challenging contexts

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Address

  • Thermal Systems (Hyderabad) Pvt Ltd. Plot No.158, IDA Bollaram, Sangareddy, Hyderabad, Telangana, India
  • info@thermalindia.com

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