logotype
  • HOME
  • WHO WE ARE
    • ABOUT US
    • LEADERSHIP
    • CAPABILITIES
    • POLICIES
  • WHAT WE DO
    • INDUSTRIES
    • APPLICATIONS
    • PRODUCTS
  • JOIN US
    • VENDORS
    • CAREERS
CONTACT US
logotype
logotype
  • HOME
  • WHO WE ARE
    • ABOUT US
    • LEADERSHIP
    • CAPABILITIES
    • POLICIES
  • WHAT WE DO
    • INDUSTRIES
    • APPLICATIONS
    • PRODUCTS
  • JOIN US
    • VENDORS
    • CAREERS
CONTACT US
logotype
  • HOME
  • WHO WE ARE
    • ABOUT US
    • LEADERSHIP
    • CAPABILITIES
    • POLICIES
  • WHAT WE DO
    • INDUSTRIES
    • APPLICATIONS
    • PRODUCTS
  • JOIN US
    • VENDORS
    • CAREERS
Contact Us
Portfolio
HomeApplicationsHydrogen Generating Unit

Hydrogen Generating Unit

0
TPH
0
kg/cm2
0
°C steam
0 +
INSTALLATIONS
HYDROGEN GENERATION

Process gas boilers for hydrogen units

Hydrogen is made by reforming natural gas and refinery fuel gas with steam, and the reformed gas comes out above 900 °C. Our process gas boilers cool it and raise the unit's steam, to the licensor's basis.

Where the heat is

Steam reforming of regasified natural gas or refinery fuel gas produces a hydrogen-rich process gas at high temperature and pressure. The heat in the reformer flue gas and in the process gas leaving the reformer is recovered as steam; the process gas boiler, directly behind the reformer, is the critical item. It operates at high gas-side pressure, sees the highest temperatures in the unit and passes through the band where metal dusting attacks steel.

What the boiler has to do

  • Control the gas outlet temperature with or without a hot or cold bypass
  • Hold a thin tubesheet at high gas-side pressure
  • Protect the tube inlets with ferrules
  • Avoid crevice corrosion at every tube-to-tubesheet joint
  • Designs best suited to the process licensor's requirements

What we supply

  • Fire-tube process gas boilers with or without bypass
  • Waste heat recovery unit and steam drum
  • The associated steam system for hydrogen units in refineries and petrochemical complexes
  • Process gas boilers supplied to some of the world's largest operating plants

Our Industrial Products

Process Gas Boilers

Reformed gas boiler.

Industrial Heat Exchanger Under Blue Skies (2)

WHR Unit

Waste heat recovery unit on the reformer flue gas.
Industrial Steam Drum and Piping Structure

Steam Drum

Elevated drum and circulation for the process gas boiler.

Thermal Systems provides efficient Process Gas Boilers for Hydrogen Generating Units

  • Fire Tube design with(out) Hot / Cold Bypass

  • Design consideration for high gas side operating pressure

  • Single piece / extended ferrules

  • Special consideration for Metal dusting issues

  • GAPFREE WELDING to avoid CREVICE CORROSION

TSPL is a leading manufacturer for Process Gas Boilers in Hydrogen Generating units with largest share of installation in Indian refineries

Process Gas Boilers

For Hydrogen Generating Units

Hydrogen is produced by steam reforming of natural gas / refinery fuel gas; the reformed process gas leaves the reformer at high temperature and is cooled in a process gas boiler, generating steam.

Thermal Systems is a leading supplier of Process Gas Boilers — fire tube designs with or without hot/cold bypass, single-piece or extended ferrules, gap-free welding against crevice corrosion, and metal-dusting-aware design — holding the largest installation share in Indian refineries.

DOWNLOAD BROCHURE
PREV

Fluid Catalytic Cracking Unit

NEXT

Captive Power

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Let's Convert Your Vision Into Reality

We support our clients throughout the entire project cycle – from identifying needs to commissioning, employing all our professional expertise in the most challenging contexts

Contact us

Get Social:

Linkedin

Quick Links

  • Home
  • About Us
  • Contact Us
  • Leadership
  • Capabilities

Explore Us

  • Industries
  • Applications
  • Products
  • Vendors
  • Policies

Address

  • Thermal Systems (Hyderabad) Pvt Ltd. Plot No.158, IDA Bollaram, Sangareddy, Hyderabad, Telangana, India
  • info@thermalindia.com

Get Social:

Linkedin

© 2026 Thermal Systems (Hyderabad) Pvt. Ltd. All Rights Reserved.

  • Privacy Policy
  • Terms & Conditions

Driven by passion. Grounded in purpose. Focused on results.

aerra@mail.com
+1 800 123 46 57
X-twitterFacebookInstagramLinkedin

Useful Links

  • Company
  • Services
  • Features
  • FAQs
  • Getting Started

Subscribe

Our expertise, as well as our passion for web design, sets us apart from other agencies.

© 2026 Aerra byWebGeniusLab. All Rights Reserved