REFINERY

Turnkey Solutions for Refineries

Waste Heat Recovery Solutions for Refineries

Refinery basically processes specific crude oils into selected products by selecting an array of basic processing units. In general refinery employs the functions like

Distilling, wherein the chemicals in crude oil boil at different temperatures, allowing heated vapours to rise and collect at various levels separating out the various liquids derived from crude oil.

Cracking, wherein heavy liquids are converted into lighter liquids.

Reforming, wherein the process produces reformate, which is needed to increase the octane for cleaner burning fuels. Hydrogen is also produced by the catalytic reforming process which is further used for hydrotreating.

Treating, process basically removes contaminants such as sulfur, nitrogen, and heavy metals, which are undesirable in automotive fuels.  Following the treatment, blending, and cooling processes, the liquids finally look like gasoline, lubricants, kerosene, jet fuel, diesel fuel, heating oil, and petrochemical feedstocks that are needed to create the plastics and other products you use every day.

Blending, wherein various streams are blended into finished petroleum products.

For the various refinery processes, Thermal Systems supplies boilers, process gas coolers, Heat Exchangers like Flue Gas Coolers for FCCU in catalytic cracking, Process Gas Boiler for HGU in reforming, Incinerator, TGTU and reaction furnace boilers / packages with sulphur condensers & reactors for SRU in Treating, VCM / Waste Water Incinerator waste heat boilers in Petrochemical part of refinery.

APPLICATIONS

  • Sulphur Recovery Unit (SRU)
  • Spent Acid Regeneration Units (SARU)
  • Fluid Catalytic Cracking Unit (FCCU)
  • Hydrogen Generating Unit (HGU)

PRODUCTS

  • Reaction Furnace (MCC) Package
  • Incinerator Package
  • TGTU Package
  • Waste Heat Recovery Boiler
  • Sulphur Condensers
  • Reactors
  • Process Gas Boiler
  • Flue Gas Cooler

SERVICES

  • FEED Engineering
  • System Engineering
  • Process Feasibility
  • Design & Manufacturing
  • Supply and E&C

160+

CAPACITY (TPH)

110+

PRESSURE (kg/cm2)

520+

TEMPERATURE (°C)

135+

INSTALLATIONS

SULPHUR RECOVERY UNIT (SRU)

Sulfur recovery unit is basically conversion of hydrogen sulfide (H2S) to elemental sulfur using Claus process with Condensers , reactors & Incinerator process. These processes involve burning H2S with air in a reactor furnace to form sulfur dioxide thereby generating Hot Gases. The hot gas from the combustion chamber is quenched in a waste heat boiler that generates high to medium pressure steam.

TSPL is a pioneer in the supply of Claus packages | Incinerator packages | Waste Heat Boilers | Sulphur Condensers | Reactors

SPENT ACID REGENERATION UNIT (SARU)

SARU process is basically regeneration of Spent Acid to relatively pure and concentrated acid for reuse in process. Thermal decomposition of spent acid results in generation of High temperature gases which is recovered in a boiler to generate high pressure & temperature steam.

TSPL provides WH Boilers for SARU process and to its pride, the largest running installation on SARU is supplied by TSPL.

FLUID CATALYTIC CRACKING UNIT (FCCU)

Fluidized catalytic process is selective cracking a variety of feed stocks to produce light olefins. Catalyst is completely burned off with an excess amount of air in this regeneration stage. The flue gas generated in downstream of FCC regenerator is recovered by flue gas cooler in the form of high‐pressure superheated steam.

TSPL provides Flue Gas Cooler for catalyst laden gases

Heat Recovery Solutions for Refineries

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