SPENT ACID REGENERATION UNITS

Waste Heat Recovery Solutions for Spent Acid Regeneration Units

Heat Recovery in Spent Acid Regeneration Units (SARUs)

Spent Acid Regeneration Units (SARUs) thermally decompose spent sulphuric acid into high-temperature gas, which is recovered in a waste heat boiler generating high-pressure steam.

Thermal Systems supplies WHBs for SARU service — including the world's largest operating installation, on a 1,000 TPD SARU.

    1. Waste heat boilers: In some cases, the heat generated during the regeneration process may be sufficient to generate steam, which can be used for other purposes such as heating or power generation. Waste heat boilers can be used to capture this steam and put it to use.
    2. Recuperators: Recuperators are heat recovery devices that use a heat-conducting material, such as metal, to transfer heat from the outgoing regenerated acid to the incoming spent acid.

    The use of heat recovery in SARUs can greatly improve the efficiency of the regeneration process, reducing energy consumption and costs. It also helps to minimize the impact of the regeneration process on the environment by reducing the amount of heat that must be dissipated.

93

CAPACITY (TPH)

545

TEMPERATURE (°C)

115

PRESSURE (kg/cm2)

27

INSTALLATIONS

Thermal Systems provides efficient Waste Heat Recovery Boilers for Spent Acid Regeneration Units (SARUs)

  • World's largest installation on 1000 TPD SARU

  • Provision for Online Cleaning

  • Special design for easy overseas transportation & assembly

India's only manufacturer for Waste Heat Boiler in SARU plant with largest installation globally on a 1000 TPD Plant

WASTE HEAT RECOVERY BOILERS

For Spent Acid Regeneration Unit (SARU)

The manufacturing of SARUs varies depending on the specific unit and the process it is intended for. In general, the units are made from corrosion-resistant materials such as stainless steel, and they may include components such as filters, heat exchangers, pumps, and scrubbers. The manufacturing process typically involves the assembly of these components into a single unit, with the specific design determined by the type of spent acid being regenerated and the desired output. The manufacturing process may also include quality control testing and validation of the unit's performance.

It is important to note that the regeneration of spent acids can be a complex process and should be performed by trained professionals using properly designed and maintained equipment.

Waste Heat Recovery Solutions for Spent Acid Regeneration Units

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