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COPPER SMELTERS

Waste Heat Recovery Solutions in Copper Smelting Plant

Waste Heat in Copper Industry

Copper is considered to be the third most valuable industrial metal next only to iron and aluminium.

Copper manufacturing process involves, Smelting of concentrate in Smelting furnace to produce an intermediate copper rich product

Converting of liquid matte to blister copper in Peirce-Smith converter.

In the process of extraction of copper metal, Sulphuric acid is recovered as a by-product from the off-gases generating from the Smelting and converting furnaces.

TSPL provides WHB on Off gases from Smelter, converter boiler and WHB / APH / PHE for SAP.

71+

CAPACITY (TPH)

67+

PRESSURE (kg/cm2)

400+

TEMPERATURE (°C)

7

INSTALLATION

Thermal Systems provides efficient Converter Boilers for smelter plant in Copper Industry

  • Experience on ISA Smelt, Flash Smelting Furnace and more

  • 3 Pass Uptake - Downtake - Convection Section Design

  • Water cooled horizontal duct design

  • Upstream Converter Boilers & Downstream Offgas Boilers

  • Online hammering / rapping mechanism for high dust removal

  • Gas - Gas Heat Exchangers - Shop / Site Assembled

India's only Boiler Manufacturer with successful installations on various types of copper smelters.

Copper Smelters

Smelted metals can be used in a variety of applications, depending on their properties and the desired end product. For example

Copper smelted from copper ore is used in electrical wiring, plumbing, and other applications that require a high-conductivity metal.

HEAT EXCHANGER | PRE HEATING UNITS

For copper smelters, Thermal Systems supplies waste heat recovery boilers (WHRB) on smelter and converter off-gases — 3 Pass Uptake–Downtake–Convection design with water-cooled ducts and online rapping.

For the acid plant section, Thermal Systems supplies gas–gas heat exchangers and pre-heating units, shop- or site-assembled.

Waste Heat Recovery Solutions for Copper Smelters

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