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HomeApplicationsFluid Catalytic Cracking Unit

Fluid Catalytic Cracking Unit

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INSTALLATIONS
FLUID CATALYTIC CRACKING

Flue gas coolers for catalyst-laden regenerator gas.

The FCC regenerator is the refinery's biggest single source of hot flue gas, and it comes with catalyst fines. We cool it into high-pressure steam without letting the fines win.

Where the heat is

A fluid catalytic cracker converts heavy gas oil and residue into gasoline, olefins and lighter products over a circulating catalyst. In full-burn operation the gas leaves the regenerator at roughly 650 to 760 °C with its carbon monoxide fully combusted; in partial-burn operation it leaves with several percent CO, which is burned in a CO boiler that also recovers the heat. Either way the gas carries catalyst fines past the cyclones, which may damage the boiler.

What the cooler has to do

  • Cool a fines-laden gas from regenerator temperature to the inlet temperature of the wet gas scrubber or stack
  • Raise high-pressure superheated steam while doing it

What we supply

  • Flue gas coolers for full-burn units
  • CO boilers for partial-burn units
  • Natural circulation water-tube designs with superheater and economiser, built to the licensor's gas data and the refinery's steam conditions
  • Economiser and superheater stages supplied separately where a cooler is being upgraded

Our Industrial Products

Industrial Boiler Complex Under Blue Skies

Flue Gas Cooler

The waste heat boiler on regenerator flue gas, water-tube.

Industrial Heat-Exchange Plant Module

CO Gas Boilers

The CO boiler variant for partial-burn units.

Towering Heat Exchanger Complex

Economisers

Stage upgrades for existing coolers.

Sulphur Recovery Unit (Sru)

Sulfur recovery unit is basically conversion of hydrogen sulfide (H2S) to elemental sulfur using Claus process with Condensers , reactors & Incinerator process. These processes involve burning H2S with air in a reactor furnace to form sulfur dioxide thereby generating Hot Gases. The hot gas from the combustion chamber is quenched in a waste heat boiler that generates high to medium pressure steam.

TSPL is a pioneer in the supply of Claus packages | Incinerator packages | Waste Heat Boilers | Sulphur Condensers | Reactors

Spent ACID Regeneration Unit (Saru)

SARU process is basically regeneration of Spent Acid to relatively pure and concentrated acid for reuse in process. Thermal decomposition of spent acid results in generation of High temperature gases which is recovered in a boiler to generate high pressure & temperature steam.

TSPL provides WH Boilers for SARU process and to its pride, the largest running installation on SARU is supplied by TSPL.

Fluid Catalytic Cracking Unit (Fccu)

Fluidized catalytic process is selective cracking a variety of feed stocks to produce light olefins. Catalyst is completely burned off with an excess amount of air in this regeneration stage. The flue gas generated in downstream of FCC regenerator is recovered by flue gas cooler in the form of high‐pressure superheated steam.

TSPL provides Flue Gas Cooler for catalyst laden gases

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